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Kaizen Problem Solving and How is it Different from that of Six Sigma?
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The Origin of Operational Excellence: Part 22 Sharing my thoughts and experiences on the Practice of Kaizen Problem Solving, reasons for its high-impact results and how this approach is different from that of Six Sigma. Click here to read the full article
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Why organisations need suggestions from Workforce, despite having Managers?
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Origin of Operational Excellence: Part 23 In this final article on Kaizen, I discuss the need for suggestion systems in an organisation, how to improve the flow of valid suggestions and who is responsible for a successful suggestion system. Click here to read the full article
Read MoreLead Time
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What is Lead Time? Lead time is the time required to complete the set of processes – from start to finish. There are 3 types of such measures in Business Process. Order LT The time required to complete the order – from order receipt to product/service delivery to the consumer. Processing LT The time required
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Takt Time
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What is Takt Time? Takt time is the time given by the client to the manufacturer to pull out one piece of finished material from the plant. In other words, it is the time (frequency) at which the manufacturing plant to complete one unit of its product. We can also describe it as the demanded
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Cycle Time
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What is Cycle Time? Cycle Time is the time required by an operation or by a machine to complete the processing of one component. How to calculate Cycle Time? Start your stopwatch when a completed component comes out of a machine (or a person completes working on a component). Stop your timer when the next
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Poka-Yoke Workshop
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Poka-yoke One day program What is Poka-Yoke? Poka-Yoke is a Japanese term meaning Mistake-proofing. Developed by Shigeo Shingo at Toyota Motors in Japan. This protects the process from the mistakes. The concept is to prevent mistake becoming defects and reaching customers – by building detection mechanisms within the processes. Need for Poka-Yoke In today’s world Quality
Read More5S Training & Workshop
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Productivity Improvement through 5S 5S training & Workshop is designed to cater the needs of every level of staff in an organisation on keeping the workspace safe, pleasant and productive. It is not all about housekeeping and cleaning. But it is the simplest productivity improvement methodology. It can be successfully implemented by everyone, every day,
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Kaizen Workshop
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KAIZEN WORKSHOP Culture Building Engagement The Philosophy Kaizen – meaning change towards betterment, in essence, gradual improvement. The belief is that major improvements are possible through small and incremental changes. Unlike other improvement-events, these workshops are known for small and gradual changes leading to breakthrough results. The Culture Developing an organisational culture based on 3 principles, viz.,
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