Are you calculating your process quality with this wrong Cpk Formula?

I came across a common mistake of using Long Term Sigma to calculate Cpk. Just wanted to elaborate and clarify.   Click here to read the full article

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The Principles of Kaizen

The Origin of Operational Excellence - Part 20 When we descend from the philosophy to action - we need some guiding principles. That's what I discussed in this article - The Principles of Kaizen! Click here to read the full article

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Possible to transform a business in 5 Days?

The Origin of Operational Excellence - Part 21 What makes a Kaizen Workshop successful and thrilling? Sharing my thoughts and learning on Kaizen Workshops - the practice of Rapid Improvement. Click here to read the full article

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 Kaizen Problem Solving and How is it Different from that of Six Sigma?

The Origin of Operational Excellence: Part 22 Sharing my thoughts and experiences on the Practice of Kaizen Problem Solving, reasons for its high-impact results and how this approach is different from that of Six Sigma. Click here to read the full article

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Why organisations need suggestions from Workforce, despite having Managers?

Origin of Operational Excellence: Part 23 In this final article on Kaizen, I discuss the need for suggestion systems in an organisation, how to improve the flow of valid suggestions and who is responsible for a successful suggestion system. Click here to read the full article

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Cycle Time

What is Cycle Time

What is Cycle Time? Cycle Time is the time required by an operation or by a machine to complete the processing of one component. How to calculate Cycle Time? Start your stopwatch when a completed component comes out of a machine (or a person completes working on a component). Stop your timer when the next (consecutive) piece comes out of the machine (or a person completes working on the next component) Repeat this for 5 or more times and calculate...

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Can ERP bring down inventory?

CSense SME Lean Case Study Can ERP bring down inventory? The Company When we visited the company first time, we were surprised to see an SME version of advanced ERP in that company. When we had our Gemba walk, we understood the pain and the trigger point for the decision to invest such a huge amount for ERP. Can ERP alone bring down the inventory levels? Let us discuss in this SME Lean Case Study. They are one of the...

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